DS-1450S Automatic High Speed Laminating Machine
A servo-controlled automatic laminating machine designed for bonding printed top sheets to corrugated board and other rigid bottom sheets.
The DS-1450S supports sheet sizes up to 1450 × 1450 mm, reaches production speeds of up to 12,000 sheets per hour under specified operating conditions, and maintains registration accuracy within ±1 mm.
- 1450 × 1450 mm Maximum Sheet Size
- Up to 12,000 Sheets/Hour Based on 700 mm Sheet Length
- ±1 mm Registration Accuracy
- 0.5–10 mm Bottom Sheet Thickness
High-Speed Laminating for 1450 mm Packaging Sheets
The DS-1450S is designed for packaging and printing plants that require stable, high-speed lamination of printed top sheets and corrugated bottom sheets.
Its synchronized feeding, servo compensation and controlled gluing systems work together to maintain consistent sheet alignment throughout continuous production.
The machine handles top sheets from 150 to 800 g/m² and bottom sheets from 0.5 to 10 mm thick, allowing one production line to process a broad range of paperboard and corrugated materials.
High Production Speed
Processes up to 12,000 sheets per hour when operating with a 700 mm sheet length and suitable production conditions.
Large Sheet Capacity
Handles sheet formats from 400 × 400 mm to a maximum of 1450 × 1450 mm.
Servo Registration
Independent servo compensation helps maintain top-to-bottom sheet registration within ±1 mm.
Wide Material Range
Supports printed top sheets from 150–800 g/m² and bottom sheets from 0.5–10 mm.
An Integrated Laminating System from Feeding to Delivery
The DS-1450S combines automatic top-sheet feeding, suction-assisted bottom-sheet feeding, servo registration, controlled adhesive application, pressing and finished-sheet delivery within one continuous production line.
Each section is designed to reduce feeding interruptions, improve registration stability and simplify adjustment when changing paper formats.
A human-machine interface and PLC-based control system provide operators with clear access to production speed, machine status, alarms and fault information.
- Automatic feeding of top and bottom sheets
- Independent servo alignment compensation
- Controlled and even glue application
- Floating pressing structure for corrugated board
- PLC and HMI-based machine operation
- Shaking and sheet-arranging delivery mechanism
Continuous Laminating Process
- 01 Top Sheet Feeding
- 02 Bottom Sheet Feeding
- 03 Servo Registration
- 04 Gluing
- 05 Laminating and Pressing
- 06 Sheet Delivery
Why Packaging Plants Choose the DS-1450S
The DS-1450S is developed for manufacturers that need a balance of production speed, sheet-size flexibility and registration control.
-
01
Up to 12,000 Sheets per Hour
The computerized production system supports high-speed lamination of up to 12,000 sheets per hour when processing a 700 mm sheet length under suitable operating conditions.
-
02
Independent Dual-Side Servo Compensation
Multiple photoelectric sensors detect the relative position of the bottom sheet. Servo motors on both sides of the top-sheet transport system then make independent compensation adjustments.
-
03
Stable Feeding for Thick and Thin Sheets
The adjustable automatic feeder is designed to deliver different top-sheet thicknesses smoothly, while the suction-assisted bottom feeder supports stable corrugated board transport.
-
04
Simplified Format Adjustment
The pressure regulation, paper feeding and operating controls are designed to make adjustment more convenient when changing sheet specifications.
-
05
Organized Finished-Sheet Delivery
A shaking and loosening structure separates and arranges overlapped laminated sheets before they are pushed into a neat delivery stack.
Adjustable High-Speed Feeder for Stable Sheet Delivery
The top-sheet feeding section is equipped with a dedicated high-speed automatic feeder.
Four forward suction nozzles and two lifting and feeding nozzle sets support reliable sheet separation and delivery. Operators can adjust the paper-feeding angle according to the sheet condition, helping the machine feed both relatively thin and heavy top sheets more smoothly.
The low-platform feeder design allows paper stacks to be positioned more conveniently by pallet truck, reducing manual handling during material loading.
Pre-Stacking Support Reduces Feeding Interruptions
The feeder section can be configured with a pre-stacking paper platform to prepare the next paper stack while the machine is operating.
This arrangement reduces the time required for paper replacement and supports more continuous production during longer laminating runs.
Reduced Feeding Interruptions
Prepare the next paper stack while the current production run continues.
The E-type low-platform stack design allows a pallet truck to position paper closer to the feeder, helping operators load and replace material more efficiently.
Suction-Assisted Feeding for Bottom Sheets up to 10 mm
The bottom-sheet feeding section uses a servo-controlled suction-belt system to transport corrugated board and other rigid bottom sheets through the machine.
The suction feeding structure helps stabilize sheet movement and supports bottom materials with thicknesses ranging from 0.5 to 10 mm.
- Servo-controlled bottom-sheet transport
- Suction-belt feeding structure
- Suitable for corrugated and rigid bottom sheets
- Designed for smooth and stable sheet output
Photoelectric Detection and Independent Servo Compensation
Accurate alignment between the printed top sheet and the bottom sheet is controlled by a photoelectric detection and servo compensation system.
Multiple photoelectric sensors monitor the relative position of the bottom sheet. Based on the detected position, servo motors on both sides of the top-sheet feeding system perform independent compensation movements.
This control method helps the DS-1450S maintain registration accuracy within ±1 mm during stable production.
Independent left- and right-side compensation is particularly important when controlling skew and positional deviation between two different sheet materials.
Registration Control Process
- 01 Photoelectric Sensor
- 02 Position Detection
- 03 Servo Compensation
- 04 Top and Bottom Sheet Alignment
Even Glue Coating for Consistent Laminating Quality
The gluing section uses a stainless steel roller structure designed to distribute adhesive evenly across the working surface.
Precision finishing of the roller helps control the glue layer and reduce uneven adhesive application. A water roller is used to clean the lower roller during machine operation and maintenance.
- Even adhesive distribution
- Stainless steel roller construction
- Reduced risk of excessive glue application
- Convenient lower-roller cleaning
Low-Noise Transmission and Smooth Corrugated Board Pressing
Stable Belt Transmission
The transmission section uses a double-toothed belt drive and a rotating tensioning structure to maintain stable mechanical transmission.
The design supports accurate power transfer while helping reduce operating noise and transmission vibration.
Floating Pressing Structure
A floating pressing structure allows the pressing section to accommodate variations in corrugated board thickness.
This design helps thick corrugated sheets pass through the pressing section more smoothly without requiring frequent pressure changes during stable production.
Visible Pressure Settings for Faster Format Changes
The pressure regulation system is designed for convenient adjustment when changing paper specifications.
Monitor Both Sides During Adjustment
Pressure values on both sides can be viewed on the pressure scales, allowing operators to monitor and adjust the pressing condition more consistently.
Setup BenefitThe adjustment structure reduces the complexity of machine setup when production changes between different sheet thicknesses or board specifications.
PLC and HMI Control with Real-Time Operating Information
The DS-1450S uses a human-machine interface and PLC-based electrical control system.
Operating information such as machine speed, alarms, error detection and fault status can be displayed on the screen, giving operators a clearer view of the current machine condition.
- Clear operating interface
- Machine speed display
- Alarm and fault information
- Automatic operating-condition detection
- Production and working-status records
The electrical system is designed with reference to applicable CE electrical planning requirements.
DS-1450S Technical Specifications
Review the standard sheet capacity, operating speed, accuracy, dimensions and electrical requirements for production planning.
| Parameter | Specification |
|---|---|
| Machine Model | DS-1450S |
| Maximum Sheet Size | 1450 × 1450 mm |
| Minimum Sheet Size | 400 × 400 mm |
| Top Sheet Thickness | 150–800 g/m² |
| Bottom Sheet Thickness | 0.5–10 mm |
| Maximum Machine Speed | Up to 12,000 sheets/hour |
| Speed Reference Condition | Based on 700 mm sheet length |
| Registration Accuracy | ±1 mm |
| Machine Dimensions | 13,500 × 2,450 × 2,600 mm |
| Installed Power | 25 kW |
| Standard Power Supply | 380 V, 50 Hz |
| Approximate Machine Weight | 8,000 kg |
Actual production speed may vary depending on sheet size, material condition, adhesive, operator setup and production environment. Machine configuration and electrical specifications should be confirmed before order placement.
Selected Components for Stable Machine Operation
The current DS-1450S configuration includes components from established industrial control, bearing and electrical suppliers.
Final component brands may be updated when equipment specifications or component availability change. The confirmed configuration will be listed in the sales contract.
| Component | Listed Brand or Origin |
|---|---|
| Bottom Sheet Servo Motor | Huichuan, China |
| Top Sheet Servo Motor | Huichuan, China |
| Servo Driver | Huichuan, China |
| PLC | Huichuan, China |
| Motion Controller | Huichuan, China |
| Inverter | Huichuan, China |
| Main Motor | Yaojiang, China |
| Lifting Motor | Lipang, China |
| Timing Belt | Continental, Germany |
| Bearing | NSK, Japan |
| Photoelectric Switch | OMRON, Japan |
| Contactor | Schneider, France |
| Button | Schneider, France |
| Switching Power Supply | Ming Wei, Taiwan |
Component brands and specifications are subject to the final technical agreement. Equivalent components of comparable quality may be used when equipment is upgraded or specific components are unavailable.
Plan the Production Area Before Machine Delivery
The DS-1450S has an overall machine footprint of approximately 13,500 mm in length, 2,450 mm in width and 2,600 mm in height.
Before installation, the customer should confirm the production-area dimensions, floor condition, electrical supply, material-loading route and maintenance access around the machine.
Supported by In-House Machining and Equipment Manufacturing
DAIS manufactures printing and post-press machinery at its production facility in Zhejiang, China.
The factory is supported by CNC machining equipment, machining centers, metal-cutting systems and dedicated assembly areas used to produce and inspect major machine structures and components.
This manufacturing capability allows the company to maintain closer control over machine accuracy, assembly quality and long-term spare-parts support.
- 1993 Printing machinery manufacturer established
- 50,000 m² Planned factory area
- 100+ Sets of CNC and machining equipment
- 50+ Countries and regions served
- Multiple Patents Across printing and post-press machinery
DAIS holds multiple patents related to paper handling, machine safety and post-press equipment structures.
Support from Installation to Long-Term Machine Operation
DAIS provides technical documentation, installation guidance, commissioning support and spare-parts service for the DS-1450S.
-
01
Warranty Support
The standard warranty period is 12 months from the completion of installation and commissioning, subject to the conditions defined in the sales contract.
-
02
Spare Parts
Parts damaged by verified non-human causes during the warranty period may be replaced according to the warranty terms.
-
03
Long-Term Maintenance
Technical maintenance and spare-parts support remain available after the warranty period.
-
04
Overseas Engineer Service
On-site overseas engineer service can be arranged when required. Travel, accommodation and related service costs will be confirmed before dispatch.
-
05
Additional Accessories
Optional accessories and non-standard configurations can be quoted according to the customer’s production requirements.
Frequently Asked Questions About the DS-1450S
Review common questions about sheet capacity, production speed, materials, accuracy, installation requirements and machine configuration.
01 What is the maximum sheet size of the DS-1450S?
The maximum supported sheet size is 1450 × 1450 mm. The minimum sheet size is 400 × 400 mm.
02 What production speed can the DS-1450S reach?
The machine can reach speeds of up to 12,000 sheets per hour when processing a 700 mm sheet length under suitable production conditions. Actual output depends on sheet size, material condition, adhesive and machine setup.
03 What materials can the DS-1450S laminate?
The DS-1450S is designed to laminate printed top sheets from 150 to 800 g/m² onto corrugated or other suitable bottom sheets from 0.5 to 10 mm thick.
04 What is the registration accuracy?
The specified registration accuracy is ±1 mm. Photoelectric sensors and independent servo compensation are used to control the relative position of the top and bottom sheets.
05 How much factory space is required?
The machine dimensions are approximately 13,500 × 2,450 × 2,600 mm. Additional space should be reserved for operation, paper loading, finished-sheet handling, cleaning and maintenance.
06 What power supply does the machine require?
The standard specification lists 25 kW installed power with a 380 V, 50 Hz power supply. Electrical requirements should be confirmed according to the destination country before production.
07 Does DAIS provide installation and commissioning support?
Yes. Installation guidance, commissioning support and operator training can be arranged according to the sales contract and project location.
08 Can the DS-1450S configuration be customized?
Optional equipment and configuration changes can be discussed according to the customer’s sheet specifications, production process and factory conditions.
Is the DS-1450S Suitable for Your Production Line?
Send us your maximum sheet size, top-sheet weight, bottom-sheet thickness, required production speed and destination country.
Our team will review your production requirements and recommend the appropriate machine configuration.