Large-Format Flatbed Die Cutting · Optional Semi-Waste Stripping
D1650Q Semi-Automatic Die Cutting Machine With Semi-Waste Stripping
Designed for large-format paperboard and corrugated-board converting, the D1650Q combines semi-automatic sheet handling, flatbed die cutting and an optional plate-type or needle-type semi-waste stripping configuration in one heavy-duty platform. It processes sheets up to 1,650 × 1,200 mm, delivers up to 400 t of working pressure and operates at a documented maximum speed of 5,000 sheets per hour.
- Maximum Sheet Size
- 1,650 × 1,200 mm
- Maximum Die-Cutting Size
- 1,630 × 1,180 mm
- Maximum Working Pressure
- 400 t
- Maximum Working Speed
- 5,000 sheets/h
Product Overview
Large-Format Die Cutting With a Practical Semi-Automatic Workflow
The D1650Q is designed for packaging plants that need to convert large sheets but do not require a fully automatic sheet-fed line for every job. Its semi-automatic operating format supports flexible production, while the flatbed die-cutting unit provides the pressure and working area required for demanding paperboard and corrugated-board applications.
An optional semi-waste stripping configuration can remove selected internal holes and outer waste after die cutting. This reduces part of the manual waste-removal workload without presenting the machine as a fully automatic stripping or blanking system.
The machine combines a rigid QT600-3 structure, controlled sheet registration, a 400 t die-cutting unit, organized paper delivery and centralized electrical control. The final configuration should be confirmed against the customer’s material, sheet format, product layout, tooling and production target.
Large Working Format
Handles sheets up to 1,650 × 1,200 mm for large cartons, displays and corrugated packaging layouts.
High Die-Cutting Force
Provides a documented maximum working pressure of 400 t for large-format flatbed converting.
Controlled Registration
Front and side registration devices help position the sheet before it enters the die-cutting unit.
Optional Partial Waste Removal
Plate-type or needle-type semi-waste stripping can be selected according to the product layout and waste pattern.
Materials & Applications
Built for Large Paperboard and Corrugated Packaging Jobs
The documented material range covers heavy paperboard and corrugated sheets used in packaging conversion. Because feeding, cutting and stripping performance can change with sheet flatness, flute profile, moisture, print finish, die layout and waste geometry, representative sample evaluation remains essential before the final machine configuration is approved.
Documented Material Range
- White Board
- 300 g/m² or heavier
- Corrugated Board
- 2–9 mm thick
Typical Applications
- Corrugated shipping cartons
- Printed corrugated boxes
- Retail and point-of-sale displays
- Large-format folding cartons
- Paperboard packaging components
- Die-cut sheets requiring creasing, perforating or selected waste removal, subject to tooling and sample confirmation
Workflow
From Sheet Preparation to Collected Die-Cut Output
The D1650Q organizes the core operations of large-format sheet positioning, flatbed die cutting, optional semi-waste stripping and paper collection in a clear production sequence.
Prepare and Load
Prepare the sheet pile and confirm that sheet size, flatness, moisture and board condition are suitable for stable handling.
Register the Sheet
Front and side gauge devices position the sheet according to the required print-to-cut registration direction.
Die Cut and Crease
The flatbed unit applies controlled pressure through the installed die and cutting plate to complete the specified converting operations.
Remove Selected Waste
When the optional semi-waste stripping configuration is ordered and correctly tooled, selected internal holes and outer waste areas can be removed after die cutting.
Collect and Inspect
The delivery system organizes the finished sheets for removal, sampling and quality inspection.
Sheet Handling & Registration
Controlled Sheet Arrival and Print-to-Cut Positioning
Stable die cutting begins with predictable sheet arrival and accurate positioning. The D1650Q feeding and registration area is designed to help the operator align large sheets before they enter the gripper and die-cutting sequence.
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Sheet-Arrival Pre-Check
A pre-check function confirms sheet arrival before the next operating sequence, helping reduce incorrect feeding events.
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Left and Right Push-Pull Side Gauges
Double push-pull gauge arrangements support different printing-registration directions and allow the operator to select the appropriate side reference for the job.
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Stable Sheet Pressing
Sheet-pressing elements apply controlled force to support consistent positioning without adding unnecessary complexity to the operator’s setup.
Die-Cutting Unit
400-Ton Flatbed Die Cutting for Large Sheet Formats
The D1650Q die-cutting unit combines a large 1,630 × 1,180 mm cutting area with a documented maximum working pressure of 400 t. Its structure is designed to maintain controlled motion and repeatable pressure during large-format paperboard and corrugated-board production.
QT600-3 Pressure-Bearing Structure
Major pressure-bearing parts use high-strength QT600-3 ductile iron to provide a rigid foundation for the die-cutting cycle.
Heavy-Duty Transmission Components
The documented design uses a specially processed alloy-steel crankshaft together with a wear-resistant worm gear and worm arrangement for long-term mechanical transmission.
240-Degree Intermittent Mechanism
A high-precision 240-degree intermittent mechanism controls the indexed movement required by the die-cutting cycle.
Fast Die-Chase Positioning
The die-cutting frame uses an intermediate positioning system with fine adjustment, while the pneumatic locking device supports secure and efficient setup.
Lubrication and Temperature Management
A forced oil-supply lubrication system supports the main transmission, and an oil-air cooling arrangement assists operating-temperature control.
Practical Tool Handling
A tool-template turning device and high-speed rotary joint support routine setup and operation around the die-cutting station.
Optional Semi-Waste Stripping
Choose Plate-Type or Needle-Type Partial Waste Removal
The source configuration identifies two optional semi-waste stripping solutions. The appropriate system depends on the carton layout, waste shape, internal-hole pattern, material and tooling method. The selected configuration and included tooling must be confirmed in the quotation and contract.
Plate-Type Semi-Waste Stripping
The plate-type option uses a central positioning system to support fast calibration and practical adjustment. With suitable stripping tooling, it can remove internal small-hole waste and outer waste on three sides of the sheet. Waste at the gripper edge remains for subsequent handling.
Needle-Type Semi-Waste Stripping
The needle-type option uses upper, middle and lower frames. The upper and lower stripping frames can be pulled out to simplify frame installation and stripping-pin replacement. The three-frame arrangement supports accurate positioning and can remove internal small-hole waste and outer waste on three sides, while the gripper-edge waste remains.
Control & Delivery
Straightforward Control and Organized Sheet Collection
The D1650Q combines centralized electrical control with delivery functions intended to keep finished sheets organized and give the operator clear access to routine machine status and adjustments.
Electrical Control and Operator Interface
The documented configuration includes a programmable controller, a 15-inch interface/controller, push-button controls, relays, photoelectric sensing, limit switches and circuit protection. These elements coordinate the main operating sequence and provide the operator with visible machine-status information.
Electrical Functions
- Centralized operating controls
- Programmable sequence control
- Photoelectric monitoring
- Limit and circuit protection
- Main-chain protection
- Documented infrared safety sensing within the D-Series design
Delivery and Paper Collection
The receiving section uses automatic sheet leveling, two-way air assistance and photoelectric monitoring to help organize both thicker and thinner sheets. An automatic lifting control manages the delivery table as the pile builds.
Delivery Functions
- Automatic sheet-leveling assistance
- Two-way air blowing for pile organization
- Photoelectric delivery monitoring
- Automatic delivery-table lifting
- Manual pile removal
- Anti-return sheet device
- Non-stop sampling or collection function as configured
Technical Data
D1650Q Technical Specifications
Use the following documented values for preliminary model evaluation. Final electrical data, machine dimensions, foundation requirements and ordered configuration must be confirmed in the signed technical agreement and approved installation drawing.
| Parameter | Value | Planning Relevance |
|---|---|---|
| Die-cutting type | Flatbed | Flatbed cutting, creasing and related tooling operations |
| Maximum sheet size | 1,650 × 1,200 mm | Largest documented incoming sheet format |
| Minimum sheet size | 650 × 520 mm | Smallest documented incoming sheet format |
| Maximum die-cutting size | 1,630 × 1,180 mm | Maximum documented working layout |
| Minimum gripper margin | 8 mm | Allowance required at the gripper edge |
| Maximum working pressure | 400 t | Maximum documented die-cutting force |
| Material range | White board ≥300 g/m²; corrugated board 2–9 mm | Preliminary substrate range; sample confirmation required |
| Die-cutting precision | ±0.25 mm | Documented machine precision under suitable operating conditions |
| Maximum working speed | 5,000 sheets/h | Mechanical maximum; actual output varies by job |
| Maximum feeding pile height | 1,500 mm | Relevant to pile preparation and material handling |
| Maximum delivery pile height | 1,350 mm | Relevant to finished-sheet handling |
| Main motor power | 18.5 kW | Main-drive planning reference |
| Rated power | 35.5 kW | Preliminary electrical-load reference |
| Approximate machine weight | 22 t | Relevant to floor loading, unloading and rigging |
| Approximate overall dimensions | 9,836 × 4,764 × 2,543 mm | Machine envelope before adding service and operating clearance |
Configuration & Supply Scope
Documented Components and Standard Accessories
The following items are taken from the supplied technical document and are provided for configuration discussion. The final component brands, specifications, quantities and included accessories must be confirmed in the signed contract and packing list.
Key Configuration
| Component | Documented Specification | Documented Brand or Origin |
|---|---|---|
| Pneumatic clutch | 100-65 for 1300/1500/1650 series | Tanchen, Kunshan |
| Frequency inverter | Final model to be confirmed | Hui Xun Jun |
| Programmable controller | DVP-60ES | Jun Chuang |
| Interface/controller | FE615H, 15-inch | Fanyi / Kunlun |
| Main motor | 18.5 kW | ZhuiQiu |
| Feed/reel motor | 0.75 kW | LiBang |
| Push-button controls | ZB2-BS54C and related models | Schneider, France |
| Electric relay | RJ2S-CL-D24 | Senle |
| Solid-state relay | SSR-25DD, 25 A | Yangming, Taiwan |
| Photoelectric sensor | ESB-Z30N | Meiji |
| Stabilized power supply | Final model to be confirmed | XiMeng |
| Limit switch | Final model to be confirmed | Delixi |
| Pneumatic components | Final model to be confirmed | SanChi |
| Oil pump | Vane pump | Final brand to be confirmed |
| Servo motor | 0.4 kW | RuiNeng |
| Drive and transport chains | Final model to be confirmed | TYC, Taiwan |
| Feeder head | Final model to be confirmed | Xichang, Shanghai |
| Encoder | Final model to be confirmed | Omron, Japan |
| Worm and gear | Final model to be confirmed | Zhiyuan |
| Vacuum pump | Final model to be confirmed | BeiKe |
| Circuit breaker | Final model to be confirmed | Delixi |
| Torque limiter | Final model to be confirmed | MiShenJin |
| Intermittent mechanism | Final model to be confirmed | Taiwan |
| Bearings | Final model to be confirmed | NSK, Japan |
| Automatic lubrication pump | Microcomputer-controlled | Tong Zheng |
| Main body material | QT600-3 ductile iron | Material specification |
| Framework | 7 mm manganese steel plate | Material specification |
Component Substitution Note: During equipment upgrades, model changes or supply adjustments, documented purchased components may be replaced by equivalent-brand components of the same or higher quality. The final signed technical configuration prevails.
Standard Accessories and Included Parts
| No. | Item | Quantity | Documented Note |
|---|---|---|---|
| 1 | Complete machine | 1 | Main equipment |
| 2 | Die-cutting steel plate | 1 | Installed on the machine |
| 3 | Die-cutting frame/chase | 2 | One installed; one packed separately |
| 4 | Paper gripper bar | 1 | — |
| 5 | Gripper pads | 10 | — |
| 6 | Manual waste-cleaning machine | 1 | — |
| 7 | Labeling machine | 1 | Installed on the machine according to the source list |
| 8 | Brush wheels | 2 | — |
| 9 | Rubber paper-pressing wheels | 2 | — |
| 10 | Toolbox | 1 | — |
| 11 | Upper stripping pins | 20 | For waste-cleaning setup |
| 12 | Lower stripping pins | 20 | For waste-cleaning setup |
| 13 | Middle needle holders | 6 | Length 192; documented mold reference 608215-12 |
| 14 | Long fixing seats | 20 | Documented size 30 × 16 × 78; documented length 80 |
| 15 | Clamping blocks | 20 | — |
Supply-Scope Note: The die-cutting steel plate is documented as installed on the machine. Of the two die-cutting frames, one is installed and one is packed separately. Final terminology, quantities and supply scope must be checked against the approved quotation and packing list before publication or shipment.
Structure & Manufacturing
Heavy-Duty Construction for Long-Term Industrial Operation
Machine stability depends on the structure beneath the visible controls. The D1650Q combines high-strength body materials, heavy transmission components, controlled lubrication and documented safety-related engineering to support large-format production and routine maintenance.
QT600-3 Main Structure
The main body and pressure-bearing parts use QT600-3 ductile iron. The documented D-Series process includes strengthening and quenching measures intended to improve rigidity and reduce permanent deformation.
Reinforced Framework
The documented framework uses 7 mm manganese steel plate, providing a substantial supporting structure around the operating units.
Transmission and Bearing Selection
The source configuration identifies a processed alloy-steel crankshaft, wear-resistant worm transmission, a high-precision intermittent mechanism and NSK bearings. Final brands and models remain subject to the signed configuration.
Forced Lubrication and Protection
A microcomputer-controlled lubrication pump supplies the main transmission, while oil monitoring and protective devices support routine machine protection.
Selected Patent References From the Source Document
- Feeding Unit of Die Cutting Machine ZL201820328715.3
- Safety Switch ZL201720068618.0
- Hydraulic Pressure With Safe Standing Operating Zone ZL201820530679.9
- Three-Phase Travel Limiting Combination Device of Die Cutting Machine ZL201820328766.6
- Supporting Rotating Disc of Die-Cutting Machine ZL201820328948.3
- Pumping Plate Bracket Device of Die Cutting Machine ZL201820328769.X
Patent Note: Patent names are translated from the supplied document. Patent status, ownership and the applicability of any patent to the ordered D1650Q configuration should be verified before the final page is published.
Delivery & Support
Plan the Machine, Site and Service Before Shipment
A machine of this size requires coordinated preparation beyond the purchase order. DAIS and the customer should confirm the final configuration, packing plan, unloading conditions, installation area, utilities and service responsibilities before dispatch.
Pre-Shipment Confirmation
Confirm the ordered configuration, electrical supply, accessories, tooling scope, documentation, inspection requirements and destination details before packing.
Packing and Shipping Planning
The final packing method, shipping modules, weights, package dimensions, container arrangement and Incoterms depend on the ordered machine and destination. Use the approved shipping documents rather than the assembled-machine dimensions for logistics planning.
Site Preparation and Installation
Prepare adequate floor capacity, foundation conditions, electrical supply, compressed air, unloading equipment, access route, operating space, maintenance clearance and local personnel according to the approved installation documents.
Commissioning and After-Sales Support
Installation, commissioning, training, warranty coverage, spare-parts supply and overseas engineer arrangements must follow the signed sales contract. The supplied source states a 12-month service period after installation and commissioning under correct maintenance and use, excluding damage caused by misuse, irregular operation and applicable consumable parts.
Commercial Service Note
For overseas projects, engineer travel, visa, accommodation, local transportation and related costs are borne according to the contract. Long-term maintenance and spare-parts support are available, while final response time, pricing, exclusions and customer responsibilities must be confirmed in the sales agreement.
Model Selection
Compare the Required Sheet Size, Automation Level and Waste-Removal Scope
The appropriate DAIS model depends on the material, maximum sheet format, feeding method, required production output, waste-removal process, available factory space and investment plan. Use the following model paths only as a starting point, then confirm the final selection with the DAIS technical team.
Semi-Automatic Die Cutting
D1300 / D1500 / D1650 series
For projects centered on semi-automatic flatbed die cutting at different sheet formats.
Semi-Automatic Die Cutting With Partial Waste Removal
D1650Q
For large-format die cutting where an optional plate-type or needle-type semi-waste stripping configuration is required.
Automatic Die Cutting
D1300S / D1500S / D1650S series
For projects that require a higher level of automated sheet handling without assigning unverified model-specific performance on this page.
Automatic Leading-Edge Feeding and Stripping
D1300SQ / D1500SQ / D1650SQ series
For projects that require a fully automatic leading-edge feeding and waste-stripping workflow, subject to model-specific technical confirmation.
Frequently Asked Questions
D1650Q Frequently Asked Questions
What materials can the D1650Q process?
The documented range includes white board of 300 g/m² or heavier and corrugated board from 2 to 9 mm thick. Actual suitability depends on sheet flatness, flute profile, moisture, surface finish, die layout, waste geometry and feeding condition. Representative sample evaluation is recommended before the final configuration is confirmed.
What are the maximum and minimum sheet sizes?
The documented maximum sheet size is 1,650 × 1,200 mm, and the minimum sheet size is 650 × 520 mm. The maximum documented die-cutting size is 1,630 × 1,180 mm, with a minimum gripper margin of 8 mm.
What are the documented speed, pressure and die-cutting precision?
The D1650Q has a documented maximum working speed of 5,000 sheets per hour, maximum working pressure of 400 t and die-cutting precision of ±0.25 mm. Actual production output depends on the material, sheet size, sheet condition, die layout, stripping pattern, setup and required quality level.
Is the semi-waste stripping system included as standard?
No standard-inclusion claim should be assumed from this page. The supplied source identifies both plate-type and needle-type semi-waste stripping as optional configurations. The selected system, tooling and supply scope must be confirmed in the quotation and signed contract.
What is the difference between plate-type and needle-type semi-waste stripping?
The plate-type option uses a centrally positioned stripping plate for calibration and adjustment. The needle-type option uses upper, middle and lower frames, with pull-out upper and lower frames that simplify frame installation and stripping-pin replacement. The better choice depends on the product layout, waste shape, material and tooling method.
What waste can the optional stripping system remove?
With suitable tooling and a compatible product layout, the documented plate-type or needle-type option can remove internal small-hole waste and outer waste on three sides of the sheet. Waste at the gripper edge remains for subsequent handling. Final stripping performance must be evaluated from the customer’s drawing and samples.
How much factory space is required for the D1650Q?
The documented approximate machine dimensions are 9,836 × 4,764 × 2,543 mm. This is the machine envelope, not the complete installation area. Additional space is required for platforms, material movement, operation, maintenance, die changes, safety clearance, unloading access and the selected auxiliary equipment. Use the approved project-specific installation drawing for final planning.
Can DAIS provide overseas installation and commissioning support?
Overseas installation, commissioning and training support can be arranged according to the destination and contract. Engineer travel, visa, accommodation, local transportation, service costs and the customer’s site responsibilities must be agreed before shipment.
What information is required for a D1650Q quotation?
Provide the material type, paperboard basis weight or corrugated thickness and flute profile, minimum and maximum sheet sizes, product drawings or photographs, representative samples, required die-cutting and creasing operations, waste areas to be removed, expected output, local voltage and frequency, destination country and port, and the planned installation schedule.
Project Evaluation
Discuss Your D1650Q Application
Every die-cutting project begins with the material, sheet format, product layout, waste pattern and production target. Send DAIS your application information so the technical team can evaluate whether the D1650Q is suitable and prepare an appropriate configuration, quotation, installation plan and shipping proposal.
Please Include
- Material type
- Paperboard basis weight or corrugated-board thickness and flute profile
- Minimum and maximum sheet sizes
- Product drawings, photographs or representative samples
- Required die-cutting, creasing, perforating and semi-waste stripping operations
- Internal holes and outer waste areas that should be removed
- Expected production output
- Local voltage and frequency
- Destination country and preferred port
- Required delivery or installation schedule
DAIS will review the application before recommending the final machine configuration and optional stripping solution.